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Automatic Line for 2 and 3 Bumps Crash Barriers Production

Line able to produce crash barrier 2 and 3 bumps production with the same machine.

OMM provide wide and flexible solutions by its new Automatic Line for 2 and 3 Bumps Crash Barriers Production with cutting and punching on fly high accuracy making suitable this machine for barriers production plant.

OMM’s Automatic Line for 2 and 3 bumps crash barriers can easily be operated and carried thanks to its user friendly interface.

The process starts from coils properly trimmed measured for 2 and 3 bumps that are loaded on the decoiler drum. The ribbon goes ahead in order to meet the shearing machine where is cut the initial part and the final part of the coil because the end of the coil will be welded at the same time with the initial part of the new coil in feeding, that means saving time. Then there is a movable profiling machine that translates rails based on the production done because the same profiling machine is able to realize barrier with 2 bumps or barrier with 3 bumps that means to have only one line and produce the complete production range so to save money.

The machine has been designed to accept the flattened sheet and to cold forming giving a profile conform the ASHTOO - RAL A – RAL B and SINA norms.

After the forming machine follows a truck motorization group for punching side slots, central slots and the barrier cutting. During the blank sliding the truck motorization group slides on guides starting to still to chase the position of the sheet so at the same time in only one descent stroke are made the side slots, the central slots and the barrier cutting through hydraulic cylinders.

After this station the barrier is ready to go on the unloading station for the following stacking and unloading.
The barriers packs are ready to be galvanized.

TECHNICAL & MAIN FEATURES

- Only one Operator for the line management;
- Real time data monitoring system & teleservice through internet connection;
- Production speed: 22m/min.
- Productivity: 1,280 part/shift
- Number of parts made from one coil 120
- Coil changeover time: ca.10 minutes
- Max Tensile Stress: 480N/mm2 (70,000 psi) + 10%
- Material : Hot rolled steel, galvanized finished

This machine as all our machines/systems has been designed and manufactured respecting all the norms, in term of safety and respecting the environment (noise, fumes aspiration, energy recovery back), given by the European Community:



- Conforms to the disposition of the machine directive (2006/42/CE) of 15 January 2016, and following amendments (directive 95/16/CE);
- Conforms to the disposition of the following other directives: directive low voltage (2014/35/UE) of 29 March 2014 and electromagnetic compatibility (2014/30/UE) of 26 February 2014
.
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