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Automatic Line for Support Columns / Post Production

Line able to produce column support to shape of "U" and "C" with the same machine.

OMM provide wide and flexible solutions by its Automatic Line for Support Columns Production with
“U” and “C” profile with high accuracy in the geometrical shape.
The line is automatic with functionality in start-stop, that means that the line starts execute the shape profiling and go ahead until the defined quote where stops and execute the cutting phase & the slots punching and the tapering .

OMM’s Cut to length line can easily be operated and carried thanks to its user friendly interface.
The process starts with the coils loading properly trimmed to standard measure that is loaded through the loading cradle on the decoiler drum and can be inserted on the line.

After the decoiler, the sheet is advanced until the shearing machine where is cut, next is flattened and goes ahead reaching the slots punching presses.
The product (column support) presents different typology of holes, slots along its lenght depending by the model. These holes and slots are realized with the relative dies.

After punching's operation, the sheet is centered and enters in the profiling roller ready to assume the wished shape.
The profiling group is constituted by heads able to form the column support.
At the end of the profiling phase, the sheet advances inside the column support cleaning group .
Between the profiling heads there is a marking unit that marks the pole based on the wording chosen through the marking characters presented on the marking wheel.

The following station is constituted by a cut and tapering unit.

After this step the sheet is called “column support” because has been punched, profiled, cut and eventually tapered. The column support is ready to go on the unloading station.

Through the rotating and the opening of special device the package is made on an hydraulic platform, stacked and ordered with high accuracy.

The column support in that way is ready for the galvanizing.

TECHNICAL & MAIN FEATURES

The proposed line is suitable for the production of support columns, for barrier floor anchor, starting from steel coils:

- Line working modality START-STOP
- Coils minimum external diameter : 1100 mm
- Coils maximum external diameter : 1800 mm
- Profiling maximum sheet thickness : 6 mm
- Profiling maximum height : 140 mm
- Maximum Tensile Stress : 480 N/mm2 (70.000 psi) + 10%
- Material : roll hot formed steel, galvanized
- Column support minimum length : 1500 mm
- Column support maximum length : 5000 mm
- Real time data monitoring system & teleservice through internet connection
- Only one operator for line management

This machine as all our machines/systems has been designed and manufactured respecting all the norms, in term of safety and respecting the environment ( noise, fumes aspiration, energy recovery back), given by the European Community:



- Conforms to the disposition of the machine directive (2006/42/CE) of 15 January 2016, and following amendments (directive 95/16/CE);
- Conforms to the disposition of the following other directives: directive low voltage (2014/35/UE) of 29 March 2014 and electromagnetic compatibility (2014/30/UE) of 26 February 2014.
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